Quality Control Operator Training

Crane Operator
Training
Quality Control Training 2020

Al Takamul Company For Engineering Testing
Quality Control - Iraq
Cranes
 The Crane Operator is responsible for the safe operation of the

crane and he must be certified to drive the specific model of
crane being used
 The Crane Operator is responsible for ensuring that all safety
devices fitted are operational.
 The Crane Operator must ensure clear and agreed communication
methods with the banksman before the lift commences.
 The Crane Operator must ensure that the Crane and ANY lifting
equipment or accessories have been inspected and are fit for use
Major Causes of Crane Accidents

 Contact with power lines
 Overloading
 Ground Conditions
 Mechanical failures
 Structural Failure
How Do Accidents Occur?
Instability – unsecured load, load capacity

exceeded, or ground not level or too soft
Lack of communication - the point of operation

is a distance from the crane operator or not in
full view of the operator
Lack of training
Inadequate maintenance or inspection

Can you see anything unsafe

here?
Stability
Tripping
failure
OR
Strength
structure
failure
CRANE SAFETY
Planning Before Start-Up

 Level the crane and ensure support surface is firm and able to
support the load
 Contact power line owners and determine precautions. Know the
location and voltage of overhead power lines.
 Know the basic crane capacities, limitations, and job site
restrictions, such as the location of power lines, unstable soil, or
high winds.
 Make other personnel aware of hoisting activities.
 Barricade areas within swing radius.
 Ensure proper maintenance and inspections.
 Determine safe areas to store materials and place machinery.
Pre-operational site activity and inspection
 Review the site for

possible hazards:
◦ Overhead lines
◦ Unstable soil
◦ High wind
conditions
◦ Other work
activities in
the area

 Characteristics of the load:
◦ Hazardous or toxic
materials
◦ Weight
◦ Dimensions
◦ Center of gravity

 Rigging sketches and information:
◦ Lift points
◦ Methods of attachment
◦ Sling angles
◦ Load vectors

 Rigging sketches and information:
◦ Boom and swing angles
◦ Crane orientations
◦ Rated capacities
◦ Other factors affecting equipment operation


 Operating procedures:
◦ Step-by-step instructions
◦ Applicable rigging precautions
◦ Safety measures
◦ Emergency procedures
Basic Crane Safety Requirements

 Always follow the manufacturer’s specifications & limitations
 When specifications are not available, they must be determined by a
qualified engineer
 Rated load capacities, recommended operating speeds and special
hazard warnings must be posted on equipment and within operator
view
 Ensure that cabs contain a 5BC fire extinguisher
Basic Crane Safety Requirements

 Cab windows must be free of defects
 Belts, gears and pulleys must be guarded from employee contact
 Keep employees clear of hoisted and suspended loads
 The swing radius of the crane must be barricaded to protect
employees
 Use only ANSI prescribed hand signals and keep posted at the
jobsite
Crane Inspections
 Daily – by operator before each use
 Monthly – by a competent person (more mechanically oriented)
 Annually – by qualified or third party person
Inspections must be written and kept on site!

CRANE SAFETY
 Only people that have trained
are permitted to operate cranes
CRANE SAFETY
 Before lifting carefully inspect all

rigging, slings, hooks, etc.
 Report any damage or defects to
your supervisor right away.
What is Slinging?
 Slinging is a means of attaching lifting accessories such as man made
slings, shackles etc. to a load in preparation for its movement via a lifting
appliance such as a crane.
 Before we sling a load it is imperative that we establish the following:

 Weight of the load and
the effects of angles on the WLL
 Centre of Gravity
 Lifting Capacity
 Safe Working Load
Lifting Operations Knowledge -

Presentation V3_0 32
Slinging Angles
 Riggers need to be aware of slinging angles as these dramatically affect the
lifting capacity of slings
 A slinging angle is measured between one sling leg to the other
Slinging Angle
33
What is Slinging?
 Slinging is a means of attaching lifting accessories such as man made
slings, shackles etc. to a load in preparation for its movement via a lifting
appliance such as a crane.
 Before we sling a load it is imperative that we establish the following:

 Weight of the load and
the effects of angles on the WLL
 Centre of Gravity
 Lifting Capacity
 Safe Working Load
Lifting Operations Knowledge -

Presentation V3_0 34
Working Near Excavations

Recommended Safe Work Practice: Affected Zone
D x 1.5
D
Be aware of existing
underground utilities and
backfill.
CRANE SAFETY
 Keep out from under
suspended loads.
 Watch out for materials
that could fall on you if hit
by the moving load.
Effects of Slinging Angles
The stresses in the legs of a sling increases as the angle between them increases.
Using the human body and two buckets of water it is not difficult to demonstrate
the effects of a lifting a load at narrow and wide angles
37
Slinging Angles
THE SWL LOAD OF A PAIR OF SINGLE SLINGS DECREASES AS THE ANGLE
BETWEEN THEM INCREASES AS SHOWN IN THE ABOVE DIAGRAM.
NEVER EXCEED A SLINGING ANGLE OF 900!
38
Ideal Slinging Setup
40
Competent Person
The competent person must inspect

all machinery and equipment prior to
each use, and during use, to make
sure it is in safe operating condition.
If it needs fixing, take it out of

service and don’t use it until it is
fixed Broken
Track
Load Charts
Improper Load
Improper Load
Power Lines
Stay clear from power

lines at least 10 feet
Hand Signals
Guard Moving Parts
Unguarded
Chain Drive
Guard moving parts such as gears or belts

Swing Radius
Stay out of the swing radius of the crane –

Make sure there are barrier guards showing swing radius
Operator Visibility
Broken Window
Make sure broken windows or other obstructions do not prevent the

operator from seeing
Ladders
Ladder
Use ladders to get to the upper portion of the cab

Guardrails
Runways and steps need to have guardrails,

handholds and slip resistant surfaces
Boom Angle Indicator
A boom angle indicator must be on the crane

Boom Angle Indicators

Supporting Surface
Cranes must be on a firm supporting

surface and level within 1 percent
The Soil
Sheaves
The grooves must be smooth and free from surface

defects which could cause rope damage
Cranes shall cease operation when the wind speed exceeds the safe
operating level recommended in the manufactures specification
Worn Part
Tire Inspections
Conduct regular
inspections
of tires for excessive
wear or damage
THE END..

Quality Control Operator Training

Uploaded by

Quality Control Operator Training

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Crane Operator

Quality Control Training 2020

 The Crane Operator is responsible for the safe operation of the

Major Causes of Crane Accidents

How Do Accidents Occur?

Instability – unsecured load, load capacity

Lack of communication - the point of operation

Inadequate maintenance or inspection

Can you see anything unsafe

Planning Before Start-Up

Pre-operational site activity and inspection

 Review the site for

Pre-operational site activity and inspection

Pre-operational site activity and inspection

Pre-operational site activity and inspection

◦ Boom and swing angles

◦ Other factors affecting equipment operation

Pre-operational site activity and inspection

◦ Applicable rigging precautions

Basic Crane Safety Requirements

Basic Crane Safety Requirements

 Monthly – by a competent person (more mechanically oriented)

 Annually – by qualified or third party person

Inspections must be written and kept on site!

 Before lifting carefully inspect all

 Before we sling a load it is imperative that we establish the following:

Lifting Operations Knowledge -

 Before we sling a load it is imperative that we establish the following:

Lifting Operations Knowledge -

Working Near Excavations

THE SWL LOAD OF A PAIR OF SINGLE SLINGS DECREASES AS THE ANGLE

BETWEEN THEM INCREASES AS SHOWN IN THE ABOVE DIAGRAM.

NEVER EXCEED A SLINGING ANGLE OF 900!

The competent person must inspect

If it needs fixing, take it out of

Stay clear from power

Guard Moving Parts

Guard moving parts such as gears or belts

Stay out of the swing radius of the crane –

Make sure broken windows or other obstructions do not prevent the

Use ladders to get to the upper portion of the cab

Runways and steps need to have guardrails,

Boom Angle Indicator

A boom angle indicator must be on the crane

Boom Angle Indicators

Cranes must be on a firm supporting

The grooves must be smooth and free from surface

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