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API 510 Re-certification Test Guide

The document provides guidance on API 510 recertification tests and procedures. It addresses topics such as stress cracking thresholds, inspection limits, weld repair techniques, corrosion evaluation and averaging, non-destructive testing methods, and risk-based inspection assessment. The key points covered include how to interpret API 510 figures and sections, weld parameters, thickness evaluation, and selecting the best corrosion rate to assess vessel integrity.

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100% found this document useful (2 votes)
667 views2 pages

API 510 Re-certification Test Guide

The document provides guidance on API 510 recertification tests and procedures. It addresses topics such as stress cracking thresholds, inspection limits, weld repair techniques, corrosion evaluation and averaging, non-destructive testing methods, and risk-based inspection assessment. The key points covered include how to interpret API 510 figures and sections, weld parameters, thickness evaluation, and selecting the best corrosion rate to assess vessel integrity.

Uploaded by

katycwi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as RTF, PDF, TXT or read online on Scribd

API 510 Re-certification Test Guide

- Stainless steel stress chloride stress cracking under insulation:


150F to 400 F (API 572 8.2.1.g)
- When RBI to increase a 10-yr inspection limit described in section 6.4 of API 510 RBI assessment shall
be reviewed and approved:
A pressure vessel engineer and authorized pressure vessel inspector API 510 6.2 (last para)
- Three questions on re-rating : Know how to interprete API 510 7.3 & Fig. 7-1
- When isolation of a pressure relieving valve where the set pressure exceeds the outlet flange rating:
The inlet block valve should be closed before the outlet block valve is closed. No ref. (should have
challenged)
- When degradation of a pressure containing components that could effect the LOAD carrying capacity of
the vessel, fitness-for-service techniques may be used as an alternative to the techniques in API-510. For
the evaluation of CRACK like flaws, which of the following is correct?
The fitness-for -service techniques used must be in accordance with Section 9 of API-579, API
510 5.8.d
- When using the preheating method for a weld repair on a vessel in lieu of post weld heat treatment, the
maximum interpass temperature shall not exceed:
600 degrees F (400 C) API 510 [Link].d
- Industry-qualified UT shear wave examination shall be specified when the owner user requires:
Detection of interior surface breaking planar flaws when inspecting from the external surface
API 510 5.5 (last para)
- For detecting interior surface (ID) breaking planar flaws when inspecting from the external surface (OD),
the owner/user shall specify:
An industry-qualified UT shear wave examiner, API 510 5.5 (last para)
- Weld build up, on a vessel of P-1 material, 2 inch thick, due to localized, to avoid post weld heat
treatment:
Controlled-deposition welding, API 510 [Link]
- Repairing a vessel welded seam, originally radiographed (RT), not practical to RT repair:
The MAWP/Allowable temperature shall be re-evaluated to the satisfaction of the API-510 A.I.
and the jurisdiction in the location of installation, API 510 7.2.4
- For a carbon steel vessel that has no nameplate and no design or construction documentation:
ASME Sec. 8, Div. 1, paragraph UG-10 c may be used to evaluate the material, API
510 [Link]
- The primary reason for pre-heating low alloy carbon steel prior to welding:
Reduce the shrinkage stress
- Prior to repairing a seam weld that did not originally require examination, the area prepared for welding
shall be examined using either MT or PT, and the completed repair weld:
Shall be examined by using MT or PT method, API 510 7.2.4
- A corrosion averaging question for a 72 inch ID vessel where circ. Stresses govern, the area may be
averaged over the longitudinal length not exceeding:
One-third the vessel or 40 inches (100 cm), whichever is LESS, API 510 5.7

- Corroded area, at a weld with a joint factor other than 1, calc.s to determine if corroded area governs the
allowable working pressure:
The thickness of the surface at the weld includes 1 inch or twice the minimum thickness on either
side of the weld, whichever is GREATER, API 510 5.7.3.d (second d)
- When UT is substituted for RT for repair of a closure weld, vessel has not or cannot be pressure tested, the
final weld shall be examined by:
An industry-qualified UT shear wave examiner. API 510 7.2.10 (last para)
- Test pressure applied after a repair is completed on a vessel built to the 2001 ed. of the ASME code sec. 8,
Div. 1, shall be:
1.3 MAWP X (S at test temperature/ S at design temperature), API 510 7.2.10
- After calculating the long-term and short term corrosion rates, these two corrosion rates should be
compared as part of the data assessment, and:
The authorized inspector, in consultation with a corrosion specialist, shall select the rate that best
reflects the current process. API 510 6.4
- For vessels that have been designed or re-rated using ASME Sec. 8 ed. 1999 or later, the appropreiate
minimum test pressure is:
130 % of MAWP, API 510 7.2.10
- The results of an effective risk-based inspection (RBI) assessment can be used for a vessel inspection
strategy and better define which:
Prevention/mitigation steps to reduce the likelyhood and consequence of a failure API 510 6.2.d
- During welding operations, the inspector should confirm that:
The welding parameters are supported by the WPS and the WPQ, API 577 4.3.2
- When determining required thicknes for a carbon steel vessel that has no nameplate and no documentation
on extent of R.T. originally performed, the inspector should:
Use a joint factor of 0.70 for butt welds, API 510 6.7
- Problems with environmental cracking in the industry have been caused by all of the following EXCEPT:
Naphthenic acid cracking (corrosion) [should have challenged], API 571(?)

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